Electro-Mechanical Equipment Installation and maintenance

We provide services for primary and secondary industries which include aluminum smelters, steel plants, consumer goods, and processing. The company has assisted various clients with the repair, reconditioning, and manufacturing of mechanical components through reverse engineering and refurbishing processes.

Overhauling of equipment / sub-assemblies

• Transmission / gearboxes
• Swivel joints
• Jaw crusher
• Spiral classifier
• Roller assemblies and other sub-assemblies
• Hydraulic cylinders
• Manufacturing & reconditioning of plant equipment parts

Starting heads
• Gears
• Rollers
• Crust breakers
• Spiral screws/cam screws
• Wheel assemblies
• Casting and manufacturing of housings
• White metal-coated thick shell bearings
• Overhauling and machining of engine components
• Fabrication & manufacturing of turn-key projects

Special purpose trolleys
• Tilting car
• Ladle car

Mechanical Parts Reconditioning

NGTS offers one-stop solutions for cement and related industry’s mechanical equipment. Services include but not limited to overhauling, parts refurbishment, manufacturing and in-situ repair of raw material processing machinery such as crushers and mill parts, coal mill, raw mill and cement mill components, material handling equipment and parts, VRM/kiln/rotary feeder parts.

Raw material machineries:
• Rotor crushers repair and overhaul
• Mill liner replacement
• Supply of impact liners, rotor ledges, hammers and other liners
• Rotor shaft alignment check and manufacturing
• Raw mill & Cement mill:
• Shell segment replacement with drilled holes
• Supply of head liners, intermediate wall liners, end wall liners with mounting bolts

• Manhole covers (manufacture and repair)
  Drive gearbox including girth gear at various stages (overhaul, parts placement/manufacture) Slide shoe manufacture repair with re-babbiting
  Intermediate shaft manufacture
  Coupler machining and manufacture
  In-situ machining of locating holes of mill trunnion bearing housing and coupler
  Hydraulic cylinders

Vertical roller mill:
VRM hub overhaul including spacer machining and bearing replacement
Kiln:
Slide gates overhaul and manufacture
Support roller drive gear box overhaul and parts manufacture
Support roller trunnion
White metal bearing refurbishment of support roller
Thruster and guide roller overhaul
Rotary air lock feeder housing:
Casing and rotor refurbishment and manufacture of parts including assembly
Re-claimer mill parts including chain sprocket, chain, shafts, hub and rails
Material handing:
Overhaul, manufacture and assembly(Idler rollers, drive rollers, screws, casings)

Hydraulic Systems:
NGTS is capable of offering hydraulic engineering solutions for critical operations in the onshore, offshore and marine industries. Services offered include:
Design, manufacture, and commissioning of new hydraulic systems
Upgradation and refurbishment of cylinders, hydraulic power packs, valves, pumps, motors and winches
Piping, pressure testing, and flushing of hydraulic lines
Leveraging a team of OEM-certified experts and an in-house facility, TMS is poised to offer economical hydraulic solutions to its customers.

Equipment Overhauling

NGTS have in-house capability to carry out complete overhauling of various types of assemblies. Components overhauled include hydraulic cylinders, BOP hoist, pumps, crusher assemblies, motors, valves, gear boxes and hoisting equipment among others.

Pumps:
Manufacturing and repair of pump components such as:

• Impellers
• Pump shafts
• Shaft sleeves
• Pump Casing ( Casting& Machining)
• Wear rings
• Couplings

Steel Production Installation & Maintenance (Welding & Fabrication)

Our Capabilities:

Stamping
Deep drawing
Fine Blanking
Rolling and Bending
Laser cutting
Progressive tooling design and fabrication

Our Post Processing:

Plating
Passivation
Anodization
Polishing
Heat treatment

Our Quality and Standards:

Industry Standards ASTM standards
American Society for Testing and Materials
ISO 9001:2008
International Organization for Standardization
RoHS

Value Engineering Services

In today’s competitive economy, most companies are working on tight margins and narrow timelines to meet profitability and time-to-market goals. Through our comprehensive range of value-added services, NGTS provides solutions for end-to-end production of sheet metal fabrications, castings, and CNC machined parts and assemblies

By letting us assist you with the entire manufacturing process from start to finish, we offer added advantages over the services other manufacturers can provide. Eliminating the need to move products among service providers saves you the time and direct costs associated with packaging and shipping a single product between multiple vendors. You also save internal administrative time and expense. Most of all, you can be confident in the quality of the product you receive from a reliable and trusted supplier.

We have a talented team of manufacturing professionals with an enormous mix of skills. Our CAD specialists can assist you with the design aspects of your product to enhance its functionality, improve its manufacturability, or facilitate its assembly. We are fully qualified in all modern welding technologies and have extensive assembly resources with experience in the automotive, home appliance, agricultural equipment, consumer goods, and medical markets.

We are capable of numerous post-processing and finishing processes. In addition to delivering parts cleaned and deburred, we can polish and buff them to meet any surface finish requirement. In many situations, components need heat treatment to modify and enhance their performance characteristics, and we have the facilities to manage that process. If your component or fabrication needs enhanced resistance to corrosion, chemicals, premature wear, or another environmental factor, we offer finishing services including anodizing, plating, and passivation.

The list of value-added services does not stop here. Whatever your specific requirements call for, we can accommodate it.